"Barnwood Builders" Taking Down the Lincoln Cabin and Building a Dog Trot
ID | 13202314 |
---|---|
Movie Name | "Barnwood Builders" Taking Down the Lincoln Cabin and Building a Dog Trot |
Release Name | Barnwood.Builders.S01E01.Taking.Down.the.Lincoln.Cabin.and.Buildin.a.Dog.Trot.DIY.WEBRip.720p.AAC.2. |
Year | 2013 |
Kind | tv |
Language | English |
IMDB ID | 3316058 |
Format | srt |
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NARRATOR: 200 years ago,
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the American pioneers built their homes by hand.
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They chopped the trees, hewed the logs,
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and stacked the houses.
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Some of these cabins are still standing.
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Mark Bowe and his longtime crew find them and take them down
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so they can be rebuilt into modern homes like these --
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homes that will last another 200 years.
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-- Captions by VITAC --
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Closed Captions provided by Scripps Networks, LLC.
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Depauw, Indiana -- 1830.
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Abraham Lincoln's uncle Josiah settled here
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in an old-growth forest.
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He cut down the trees, hewed the logs, and built a barn.
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180 years later,
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Mark, Sherman, Johnny, Tim, and Brian
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are gonna do what they always do --
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reclaim timeworn barn wood
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so it can one day become someone's dream home.
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Well, fellas, this is the weathered side.
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I was wondering if this thing was good underneath of it,
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but I wanted to strip off the side the weather comes in,
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so, clearly, we've got some to replace.
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I mean, they're all oak.
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You reckon they're oak on the inside?
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Inside and out.
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NARRATOR: Eventually, the logs from this old Indiana barn
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will be used to create a Virginia cabin,
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deep in the Blue Ridge Mountains.
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As we take it down,
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we need to be thinking about what it's gonna become.
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NARRATOR: But for now, their massive task
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is to carefully get these logs on a truck bound for Virginia.
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MARK: We've got our work cut out for us. This barn is huge.
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It's very unusual in terms of its size.
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It's 26 feet deep. It's 34 feet long.
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It's 15 feet tall.
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We might brace it up. What you think? TIM: Yeah.
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NARRATOR: Not knowing how these pioneer-age notches will hold,
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they have to brace the building for their own safety.
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Some of these logs are 1,200 pounds apiece.
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MARK: We're tens of thousands of dollars
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invested into this structure.
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It's always a risk.
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NARRATOR: Mark has paid high for this barn's history,
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but he won't see what he's truly got
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until that sheet metal comes off.
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Sherman, you ready to get on the roof? Let's do it.
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NARRATOR: The Lincoln barn was built somewhere around 1830.
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The tin siding and the roof were added much later.
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MIKE: All this property was owned by Josiah Lincoln.
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And everything that we can gather
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and all the documentation we have
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that the cabin was built by him.
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NARRATOR: Usually, Mark just tears the roof off,
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but this time, the deal's a little different.
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MARK: We have to save the metal, and we got to save the trusses.
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That's part of the deal. It's part of my handshake, so that's what we got to do.
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That's what we shook hands on, and now that we're up here,
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it's all got to be done by hand.
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There's no other way to do it.
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It's a dangerous job.
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Remember, the edge is where you fall off!
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MARK: That's a long way down. SHERMAN: Yes, it is.
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Be careful!
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Sherman's really in charge of directing traffic, really,
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on how this thing comes down.
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Johnny's the best equipment operator I've ever been around.
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Tim is an old-school lumberjack,
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and Brian's the guy that -- He kind of keeps me in check.
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You look real good this morning.
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Even from this distance, you're sexy.
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And so, together, we're able to get things done.
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That's it! Last one's on the ground!
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SHERMAN: Now put us on the ground.
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TIM: Brake.
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Once the roof comes off,
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we get our first good look inside the barn.
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I found something. Oh, boy.
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A little broad hatchet. Oh, boy.
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You see the flat on the back side?
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That was for smoothing things up, you know.
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A blacksmith made that.
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That's 150 years old probably.
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At least 100.
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Nice one. Nice one.
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Wonder what else is in there.
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'Bacco sticks or 'baccor sticks.
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'Baccor. 'Baccor sticks.
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Cut your tobacco and put it on that,
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just like that right up there.
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There's a stick hanging right up there. It's got a stalk on it.
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BRIAN: Well, to be honest, I don't know what that is.
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I think that is an old-school mower.
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These guys must have not been very good at growing stuff
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'cause they were thinner.
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Obviously, I'm eating better.
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Can I get you anything? Sweet tea.
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No, sweet tea don't sound manly enough for me.
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Hey, big old sandwich. A big old sandwich?
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Yeah! I love big sandwiches.
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TIM: Tilt it down.
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NARRATOR: The roof trusses weren't part of the original barn, either,
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but the owner wants to save them intact for a new barn.
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Now, you got to understand. It's sitting on there.
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What you think? Try it? Keep everybody away?
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Yeah.
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Here goes Johnny.
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NARRATOR: So, fork-master Johnny
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will have to get the forks underneath each truss
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and carefully lift it off the building.
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Get that 2x4 first 'cause I don't know
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if it's tied to that second truss.
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MARK: Johnny told me he could pick my teeth with that thing.
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Well, they could fall, so that's why we're trying
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to stay back away from the building.
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John couldn't see it.
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That's as fast as I can move, man.
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What he's doing requires concentration and teamwork.
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He's got to rely on Sherman to make sure
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that parts and pieces aren't flying everywhere.
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He has to rely on me for communication, boom signals --
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up, down, sideways -- because he can't see.
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When he gets that boom overtop of that log,
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he can't see a thing.
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SHERMAN: Got two down.
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Yeah, I'm thinking there's about one, two,
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three, four, five, six more, maybe.
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The goal is to not break any of the trusses.
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I'd have been better off paying him $1,500 and just wrecking it.
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If I couldn't do it with this machine,
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either me or someone else
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would have to get up there and do it by hand.
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So a lazy person makes a good operator.
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I don't want to get up there.
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Mark: Lay down all the hand tools
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and let Johnny and Big Green take care of it.
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Hey, be careful of my dog friend, all right?
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I'll keep an eye on both of you.
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JOHNNY: Watch your head.
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NARRATOR: While Johnny tries to save the trusses,
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Mark tries to get his first real look at what he bought.
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I can't wait to see the outside of it.
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I don't know what it looks like.
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NARRATOR: He still doesn't know
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if the logs are in good-enough shape to use.
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Hey, this is a good job for me.
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I can just lean, use my own God-given body weight.
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There.
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Ugh. Ugh.
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Did you taste any rat feces or raccoon feces there?
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'Cause you probably got some in your mouth, man.
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MARK: Ever since I walked inside of it,
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I have wanted to see the outside.
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I'm done. Can you see the outside of the logs?
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Yeah, dude. You can see all kinds of logs.
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I think there's a whole cabin of them. All right.
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My investment rides on it. My client's project rides on it.
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I mean, everything rides on this.
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What's it look like, boss?
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Well, I got two bottom ones bad and one termite damage,
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but it's no big deal.
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Looks good, man. Yeah, it does, doesn't it?
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Yeah, I'm excited.
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Truck's here, baby.
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The only problem is,
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we don't quite have the logs ready to go.
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Barn's a little more naked than it was this morning, ain't it?
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I-I don't have anything to do, boss.
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I just drive him around.
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Brian drives me around. I'm like Miss Daisy.
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So he can make phone calls, schedule meetings.
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It's irritating
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'cause I have to turn down the Grateful Dead every time.
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NARRATOR: Mark and his team are taking down
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a 180-year-old barn built by Abe Lincoln's uncle,
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but there's still a lot to do
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before they can get to the valuable logs.
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And there's more to an old barn than just big timbers.
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Mark tries to repurpose every piece of wood he can salvage.
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MARK: Some of these boards are really nice, wide planks.
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They have a beautiful patina.
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They've got circle kerf marks,
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which is gonna make for a perfect antique floor,
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so we're gonna take it up to our buddies over at Renick Millworks,
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see if they can work their magic with the machines.
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What's happening? What's going on, Mark? How's it going, man?
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Good. Good to see you.
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So, I bought this awesome barn.
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It was built by Josiah Lincoln. Nice.
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I mean, it's a real one-of-a-kind find, for sure.
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So, we can take this, run it through the moulder,
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and then I can stain it and I can take it to the client?
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Absolutely. Oh, he'll love it. This is gonna be awesome.
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Every board has to be handled individually.
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We got the denailing. We have kiln-drying.
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From the kiln, it goes up. We rip it to the width.
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From the straight line, it goes into our milling process,
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which, essentially,
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it cuts six different things at one time.
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It takes two passes off the top, two passes off the bottom,
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puts the tongue and groove on, calibrates it.
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Comes out of there, it's a final floor. It's tongue-and-groove.
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See how easy that went together? MARK: Oh, man, that is nice.
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NARRATOR: With a couple of planks side-by-side,
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Mark can get an idea of how an entire wood floor might look.
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We have a European hard-wax oil
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that we put on a lot of our floors.
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So, I'm gonna pour a little bit of this on here
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and just work it into the wood.
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That's nice. These boards are awesome.
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They're gonna look great in the Lincoln cabin.
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I love these saw marks.
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I think what we're gonna see
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is the client's gonna have a choice in this one board
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to see whether or not he wants something really rustic
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or if he wants to clean it up a little bit.
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That's amazing.
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NARRATOR: Back in Indiana, at the Lincoln barn...
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Truck's here, baby.
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The only problem is,
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we don't quite have the logs ready to go.
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NARRATOR: But Johnny's just about done with the trusses.
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TIM: He just barely...
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MARK: That thing is barely hanging on.
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I mean barely hanging on.
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What if he breaks the last one?
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He ain't gonna break it. He's too good.
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That's it. That's the last one off there.
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I feel like celebrating, don't you? Yeah.
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MARK: Finally, we ended up saving all the trusses,
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we didn't break a thing,
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and we can stack them over there in a pile
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and get on with taking this house down.
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Barn's a little more naked than it was this morning, ain't it?
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These are, you know, 300-year-old trees.
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There's these white, little striations
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that extend from the heart of the tree
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and they come down and you can barely see them,
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and we call those radial arm marks
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and those are only found in oak and beech,
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so I know it's not beech.
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It's definitely oak, and that's one of the telltale signs of it.
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The good news is that I haven't gone
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all the way around the building, but I think we got a keeper.
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It's really, really rare
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00:11:05,267 --> 00:11:08,567
that we get an opportunity to uncover something like a barn
248
00:11:08,567 --> 00:11:13,300
with a direct descendent from Abraham Lincoln.
249
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BRIAN: Even though I didn't do anything, you got enough done.
250
00:11:16,333 --> 00:11:19,033
Let me tell you something, I'm glad you didn't do anything.
251
00:11:19,033 --> 00:11:21,667
Well, good. Good. I was sweating it, man.
252
00:11:21,667 --> 00:11:23,300
I was worried to death you was gonna do something.
253
00:11:23,300 --> 00:11:25,300
Yeah. I didn't do nothing.
254
00:11:25,300 --> 00:11:27,500
You guys did an excellent job.
255
00:11:27,500 --> 00:11:28,900
You helped me back up.
256
00:11:28,900 --> 00:11:30,567
I was doing this, helping you back up.
257
00:11:30,567 --> 00:11:31,867
You done this several times.
258
00:11:31,867 --> 00:11:33,500
Tomorrow, I can do that all day, too.
259
00:11:33,500 --> 00:11:35,333
I mean, he was going like this and everything, you know?
260
00:11:35,333 --> 00:11:36,667
Let's go.
261
00:11:38,467 --> 00:11:41,200
NARRATOR: Well, the logs look good,
262
00:11:41,200 --> 00:11:44,000
but now comes the hard part -- getting them down.
263
00:11:44,000 --> 00:11:46,567
MARK: Did it break?
264
00:11:52,400 --> 00:11:56,500
MARK: Yeah, I am excited to get that first log off
265
00:11:56,500 --> 00:11:59,700
and let that notch breathe for the first time in 150 years.
266
00:11:59,700 --> 00:12:01,967
I am fired up to get this thing going.
267
00:12:01,967 --> 00:12:04,333
JOHNNY: Let's get going. Let's do it.
268
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NARRATOR: The Barnwood Builders
269
00:12:05,900 --> 00:12:08,100
have removed the siding and the trusses
270
00:12:08,100 --> 00:12:09,667
from the Lincoln barn.
271
00:12:09,667 --> 00:12:12,733
Now, before they take it apart, they have to make sure
272
00:12:12,733 --> 00:12:15,433
they can get it back together when the time comes.
273
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MARK: This sketch represents
274
00:12:17,200 --> 00:12:19,933
the front wall of the Josiah Lincoln barn.
275
00:12:19,933 --> 00:12:22,100
Every log gets a tag, every log gets a number so we know
276
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how to put it back together once it gets back to the yard.
277
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And it's either gonna be an "F," "L," "R," or a "B."
278
00:12:27,433 --> 00:12:30,067
The front side, everything starts with an "F"
279
00:12:30,067 --> 00:12:33,167
and then the course of log is indicated
280
00:12:33,167 --> 00:12:35,500
by one, two, three, four, five, and so on.
281
00:12:35,500 --> 00:12:38,400
Hey, Tim, get me B6B. Okay.
282
00:12:38,400 --> 00:12:41,333
The most critical element of the restoration phase.
283
00:12:41,333 --> 00:12:45,033
We tag from left to right, meaning start with "A" log
284
00:12:45,033 --> 00:12:48,567
and across the opening opposite will be a "B" log.
285
00:12:48,567 --> 00:12:52,367
What we use now are Tyvek tags and permanent paint markers,
286
00:12:52,367 --> 00:12:55,800
and I try to have everybody write them on both sides.
287
00:12:55,800 --> 00:12:58,067
We learned that one the hard way.
288
00:12:58,067 --> 00:13:01,200
Hello. This is Mark.
289
00:13:01,200 --> 00:13:03,933
NARRATOR: Though busy with the teardown in Indiana,
290
00:13:03,933 --> 00:13:06,000
a build project back in West Virginia
291
00:13:06,000 --> 00:13:07,333
looms in Mark's head.
292
00:13:07,333 --> 00:13:10,400
He's got a lot to manage with little time to spare.
293
00:13:10,400 --> 00:13:12,700
MARK: Now we're ready to start getting this building down
294
00:13:12,700 --> 00:13:13,900
and get it on the truck today.
295
00:13:13,900 --> 00:13:16,167
I'm kind of worried about that log
296
00:13:16,167 --> 00:13:18,033
in case the pins are in it.
297
00:13:18,033 --> 00:13:20,667
Yeah, if it's pinned, we might have to get up there
298
00:13:20,667 --> 00:13:22,967
on each corner of it and drive the pins out
299
00:13:22,967 --> 00:13:24,667
or cut them out with a saw or something.
300
00:13:24,667 --> 00:13:26,667
The cabin don't have any nails in them.
301
00:13:26,667 --> 00:13:28,167
None of them ever did.
302
00:13:28,167 --> 00:13:30,933
They're all put together with dowel rods.
303
00:13:30,933 --> 00:13:32,900
NARRATOR: On some of these old barns,
304
00:13:32,900 --> 00:13:35,067
the top log was secured with a wooden peg.
305
00:13:35,067 --> 00:13:39,233
They bore a giant hole at least down through one or two or three
306
00:13:39,233 --> 00:13:43,200
of the top, and then they cut the perfect size --
307
00:13:43,200 --> 00:13:46,467
big, oak dowel -- and then they dried it.
308
00:13:46,467 --> 00:13:49,500
They got it as dry and small as they could get it
309
00:13:49,500 --> 00:13:51,833
and then they cover it with animal fat
310
00:13:51,833 --> 00:13:54,667
and then they beat it down in there so tight
311
00:13:54,667 --> 00:13:57,867
and then when it takes on regular moisture of any kind,
312
00:13:57,867 --> 00:13:59,333
it's not coming out.
313
00:13:59,333 --> 00:14:00,967
It's never coming out.
314
00:14:00,967 --> 00:14:03,100
NARRATOR: If this log is pegged,
315
00:14:03,100 --> 00:14:05,733
it'll be much more difficult and dangerous
316
00:14:05,733 --> 00:14:07,767
to remove at this height.
317
00:14:07,767 --> 00:14:10,467
There's no rocket science to the order in which they come down,
318
00:14:10,467 --> 00:14:12,933
but you got to take off the one that's on the top first.
319
00:14:12,933 --> 00:14:15,900
Put a little pressure to it, Johnny, and see what it does.
320
00:14:22,733 --> 00:14:24,267
MARK: It's pegged in the centers.
321
00:14:24,267 --> 00:14:26,400
It's pegged right there in the two central beams.
322
00:14:26,400 --> 00:14:29,233
SHERMAN: Set it back down just a little bit.
323
00:14:29,233 --> 00:14:30,833
I'm gonna get up there with a ladder
324
00:14:30,833 --> 00:14:32,233
and try to knock that beam out.
325
00:14:32,233 --> 00:14:35,400
So, I'm gonna try to knock those pegs out.
326
00:14:39,967 --> 00:14:41,267
You know, when the first log comes off,
327
00:14:41,267 --> 00:14:43,267
we don't know if it's pegged or if it's not pegged,
328
00:14:43,267 --> 00:14:47,633
and so, you know, the danger is that we have to stand
329
00:14:47,633 --> 00:14:49,600
on, you know, these central beams
330
00:14:49,600 --> 00:14:52,133
and the building does a little bit of wobbling, little bit of shaking.
331
00:14:52,133 --> 00:14:55,567
All right, this peg is out. Okay.
332
00:14:55,567 --> 00:14:57,667
Let me go over and get that other one out.
333
00:14:57,667 --> 00:14:59,900
You want me to get it? No, I'm all right.
334
00:15:02,200 --> 00:15:04,500
Testing, figuring out what I can step on, what I can't.
335
00:15:04,500 --> 00:15:06,700
You better be careful. This is metal.
336
00:15:06,700 --> 00:15:09,800
That's not very smart.
337
00:15:11,167 --> 00:15:13,133
I'd just leave it alone.
338
00:15:13,133 --> 00:15:14,667
We can just pick that one off there.
339
00:15:14,667 --> 00:15:16,267
All right. Go ahead.
340
00:15:18,033 --> 00:15:20,733
Mark, you come out of there 'cause that thing could snap.
341
00:15:20,733 --> 00:15:23,033
You come out of there.
342
00:15:23,033 --> 00:15:25,167
It's up. I mean, this ain't holding it anymore.
343
00:15:25,167 --> 00:15:27,467
While we're standing there, we got to hold on with one arm
344
00:15:27,467 --> 00:15:29,133
and hold a bar with another arm,
345
00:15:29,133 --> 00:15:31,367
so, you know, it takes a little concentration.
346
00:15:31,367 --> 00:15:33,733
All right, let's get that top log off once and for all.
347
00:15:35,000 --> 00:15:41,074
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348
00:15:44,200 --> 00:15:46,033
First log is off.
349
00:15:46,033 --> 00:15:47,567
We're ready to come down now.
350
00:15:54,633 --> 00:15:56,333
When people build things,
351
00:15:56,333 --> 00:15:59,767
they don't necessarily think about taking them down.
352
00:15:59,767 --> 00:16:02,667
That's not really the goal.
353
00:16:02,667 --> 00:16:05,333
This log over here, it's already bad.
354
00:16:05,333 --> 00:16:07,267
There's nothing we can do about that. JOHNNY: Pop it off.
355
00:16:07,267 --> 00:16:09,367
So it don't matter if that falls. Okay.
356
00:16:09,367 --> 00:16:12,000
I'll have to grab ahold of that log over there.
357
00:16:12,000 --> 00:16:14,167
It's gonna fall and hit the ground.
358
00:16:21,600 --> 00:16:23,767
MARK: Whoever did the retrofit on this cabin
359
00:16:23,767 --> 00:16:25,233
nailed a lot of boards up there
360
00:16:25,233 --> 00:16:27,867
and unfortunately, as Brian said,
361
00:16:27,867 --> 00:16:31,500
this thing was built to stay, not built to be torn down.
362
00:16:31,500 --> 00:16:34,933
NARRATOR: But if anybody can do it, Johnny can.
363
00:16:34,933 --> 00:16:37,167
MARK: He treats these logs like they're his kids.
364
00:16:37,167 --> 00:16:39,533
It's almost like these are his logs, you know?
365
00:16:39,533 --> 00:16:41,067
It's like these are his babies,
366
00:16:41,067 --> 00:16:43,000
and he's really, really careful with them.
367
00:16:43,000 --> 00:16:45,000
NARRATOR: One wrong move
368
00:16:45,000 --> 00:16:48,033
and the entire structure could be compromised.
369
00:16:50,100 --> 00:16:53,600
This barn has stood here since before the Civil War,
370
00:16:53,600 --> 00:16:55,667
so when the logs start to move,
371
00:16:55,667 --> 00:16:58,000
there may be a few casualties.
372
00:17:02,267 --> 00:17:03,433
Did it break?
373
00:17:03,433 --> 00:17:07,267
TIM: That log was rotten right in the middle.
374
00:17:07,267 --> 00:17:09,433
When he tried to pick it, it just broke right in the middle.
375
00:17:09,433 --> 00:17:13,033
I've noticed there's probably
376
00:17:13,033 --> 00:17:15,000
two more bad logs in this building
377
00:17:15,000 --> 00:17:17,233
than what I had anticipated.
378
00:17:17,233 --> 00:17:18,800
So, that one was just hollowed out,
379
00:17:18,800 --> 00:17:20,767
and I didn't know it was hollow until it broke.
380
00:17:20,767 --> 00:17:22,033
NARRATOR: Good news --
381
00:17:22,033 --> 00:17:25,000
The former owner has some potential replacement logs.
382
00:17:25,000 --> 00:17:27,333
We've got them stacked over there in the field.
383
00:17:27,333 --> 00:17:29,767
We'll have to knock a little grass out of the way.
384
00:17:29,767 --> 00:17:32,367
That's all right. I'm sure you'll get in there.
385
00:17:32,367 --> 00:17:33,767
Let's go take a look at them. Okay.
386
00:17:33,767 --> 00:17:35,733
How about driving me over to look at some logs?
387
00:17:35,733 --> 00:17:37,600
BRIAN: I would definitely drive you somewhere
388
00:17:37,600 --> 00:17:40,000
'cause, I mean, it's not Flintstones, right?
389
00:17:40,000 --> 00:17:42,700
No, it's good driving. This is your kind of outing.
390
00:17:42,700 --> 00:17:44,367
Let's go look at some logs.
391
00:17:44,367 --> 00:17:46,500
Let's go. Let's go look.
392
00:17:51,100 --> 00:17:53,500
Well, let's go and look at these things.
393
00:17:53,500 --> 00:17:56,800
Logs in a field. Logs in a field.
394
00:17:56,800 --> 00:17:58,633
Some of these logs are nice,
395
00:17:58,633 --> 00:18:00,800
and some of them are not so nice.
396
00:18:00,800 --> 00:18:02,633
Some of these logs got grass growing in them.
397
00:18:03,867 --> 00:18:06,133
Better worry about the snakes.
398
00:18:06,133 --> 00:18:07,900
I don't think I'm gonna use anything
399
00:18:07,900 --> 00:18:09,433
that's got tree growing out of it.
400
00:18:09,433 --> 00:18:11,067
Yeah. That's a bad sign.
401
00:18:11,067 --> 00:18:12,733
They're just shy of what we need,
402
00:18:12,733 --> 00:18:15,267
but I think that these -- as far as replacement logs --
403
00:18:15,267 --> 00:18:16,567
they'll work just fine.
404
00:18:16,567 --> 00:18:18,267
I'd like to have them a little bit longer,
405
00:18:18,267 --> 00:18:19,733
but, you know, they're spare parts.
406
00:18:19,733 --> 00:18:22,667
If you fellas had called me before you took this down,
407
00:18:22,667 --> 00:18:25,233
I'd have bought it and paid good money for it.
408
00:18:25,233 --> 00:18:28,733
We're probably gonna save maybe 50% of this.
409
00:18:28,733 --> 00:18:31,400
Does that mean we have to pick up 100% of it?
410
00:18:31,400 --> 00:18:33,900
We have to pick up 100%
411
00:18:33,900 --> 00:18:36,867
to determine what 50% we're gonna use.
412
00:18:36,867 --> 00:18:39,567
That doesn't seem effective to me.
413
00:18:39,567 --> 00:18:41,400
Is it gonna work? Yeah, it's gonna work.
414
00:18:41,400 --> 00:18:43,133
Let's get them loaded and get them over there.
415
00:18:43,133 --> 00:18:44,533
We're gonna load them on Big Green.
416
00:18:44,533 --> 00:18:45,933
I think this is gonna work out
417
00:18:45,933 --> 00:18:47,833
as long as I don't have to have anything to do with it.
418
00:18:47,833 --> 00:18:49,567
You just hang on, and we'll see what happens.
419
00:18:50,700 --> 00:18:52,567
MARK: What I can't use here for replacement,
420
00:18:52,567 --> 00:18:53,900
I can use in another building.
421
00:18:53,900 --> 00:18:55,133
We've got plenty of buildings.
422
00:18:56,000 --> 00:18:58,867
NARRATOR: The boys are about to find out
423
00:18:58,867 --> 00:19:01,567
that 80,000 pounds of Lincoln logs
424
00:19:01,567 --> 00:19:04,133
weren't meant for a single flatbed.
425
00:19:04,133 --> 00:19:05,467
SHERMAN: Get this log in there.
426
00:19:05,467 --> 00:19:06,533
Watch out!
427
00:19:12,900 --> 00:19:15,033
NARRATOR: Brian, Mark, and the Barnwood Builders
428
00:19:15,033 --> 00:19:16,500
are taking down a barn
429
00:19:16,500 --> 00:19:19,900
built by Abe Lincoln's uncle 180 years ago.
430
00:19:19,900 --> 00:19:21,833
Once the logs are off the building,
431
00:19:21,833 --> 00:19:24,000
they have to somehow fit them on a truck
432
00:19:24,000 --> 00:19:26,000
that just may be too small.
433
00:19:26,000 --> 00:19:28,667
MARK: We've got to do some hillbilly math here
434
00:19:28,667 --> 00:19:31,200
because the truck that we're using today has a weight limit
435
00:19:31,200 --> 00:19:34,567
and that weight limit is about 80,000 pounds
436
00:19:34,567 --> 00:19:35,900
and we're gonna have to figure out
437
00:19:35,900 --> 00:19:37,400
how many board feet are in this building
438
00:19:37,400 --> 00:19:39,900
to determine how much we're gonna be able
439
00:19:39,900 --> 00:19:41,233
to pack on this truck.
440
00:19:41,233 --> 00:19:43,667
There's a limited amount of space on the truck,
441
00:19:43,667 --> 00:19:45,833
and we've got a maximum amount of logs.
442
00:19:45,833 --> 00:19:48,733
Give me that short one. Put it on the outside.
443
00:19:53,367 --> 00:19:55,500
We're trying to do math.
444
00:19:55,500 --> 00:19:57,433
Brian went inside, took his shoes off
445
00:19:57,433 --> 00:19:59,467
so we could do a little multiplication,
446
00:19:59,467 --> 00:20:00,900
but I think we'll be able to figure it out
447
00:20:00,900 --> 00:20:02,533
before he gets back.
448
00:20:02,533 --> 00:20:03,733
21 inches.
449
00:20:03,733 --> 00:20:05,500
Can't you imagine what that tree looked like?
450
00:20:05,500 --> 00:20:07,400
No. All right.
451
00:20:09,067 --> 00:20:10,633
Watch them nails in that thing.
452
00:20:12,067 --> 00:20:14,400
One more.
453
00:20:14,400 --> 00:20:17,800
Sherman says we've got 11 inches of space.
454
00:20:17,800 --> 00:20:20,233
I measured one 13, and he yells back,
455
00:20:20,233 --> 00:20:22,800
"Bring it up here. We'll make it work."
456
00:20:22,800 --> 00:20:26,133
Trying to make a 13-inch log go in an 11-inch hole.
457
00:20:27,833 --> 00:20:30,667
'Cause not only are we concerned about the weight of the truck,
458
00:20:30,667 --> 00:20:33,033
we're also concerned about the height of the truck.
459
00:20:33,033 --> 00:20:37,267
You can only go 13 feet 6 inches tall and 80,000 pounds,
460
00:20:37,267 --> 00:20:41,233
so we can't reach 13'6" before we get to our 80,000.
461
00:20:41,233 --> 00:20:43,233
So we're trying to do a little bit of jockeying logs
462
00:20:43,233 --> 00:20:44,567
to make sure they fit correctly.
463
00:20:44,567 --> 00:20:47,367
Pretty important.
464
00:20:47,367 --> 00:20:49,867
We got to get this log in there.
465
00:20:49,867 --> 00:20:53,233
Watch out!
466
00:20:59,467 --> 00:21:02,433
NARRATOR: As they get closer to ground level,
467
00:21:02,433 --> 00:21:04,633
some of the logs cannot be salvaged.
468
00:21:04,633 --> 00:21:06,600
This area right here is just too bad.
469
00:21:06,600 --> 00:21:08,500
I'm not even gonna take any of this.
470
00:21:08,500 --> 00:21:10,300
It's been too close to the ground.
471
00:21:10,300 --> 00:21:12,400
Hell, some of it's already become ground.
472
00:21:12,400 --> 00:21:14,200
This is just too bad to do anything with.
473
00:21:14,200 --> 00:21:15,867
There's nothing we can do about this.
474
00:21:15,867 --> 00:21:19,867
Hey, this is it. Last two.
475
00:21:19,867 --> 00:21:23,567
Be careful. That's about to slide off.
476
00:21:23,567 --> 00:21:25,467
You're gonna lose that one.
477
00:21:25,467 --> 00:21:27,500
Hold it. Yee-whoo!
478
00:21:27,500 --> 00:21:29,033
That's it. That's it!
479
00:21:29,033 --> 00:21:32,500
Oh, my God.
480
00:21:32,500 --> 00:21:34,833
You're doing it to him every time.
481
00:21:34,833 --> 00:21:36,867
That's a knee-slapper, there. That's a knee-slapper.
482
00:21:36,867 --> 00:21:40,067
Sherman, I say that load is the best-looking load
483
00:21:40,067 --> 00:21:42,400
that I've seen in a long time.
484
00:21:42,400 --> 00:21:44,567
NARRATOR: With another successful salvage in the books,
485
00:21:44,567 --> 00:21:46,267
the boys say goodbye to Indiana
486
00:21:46,267 --> 00:21:48,267
and send the barn wood on its way
487
00:21:48,267 --> 00:21:52,000
462 miles to Lexington, Virginia,
488
00:21:52,000 --> 00:21:55,200
where it'll be repurposed into a beautiful home.
489
00:21:55,200 --> 00:21:57,600
The guys head back to their home base,
490
00:21:57,600 --> 00:22:00,833
Antique Cabins and Barns in Lewisburg, West Virginia,
491
00:22:00,833 --> 00:22:03,467
where another pile of work awaits.
492
00:22:03,467 --> 00:22:06,133
They affectionately call this the bone yard,
493
00:22:06,133 --> 00:22:07,967
a temporary resting place
494
00:22:07,967 --> 00:22:11,000
for the historical remnants they've collected.
495
00:22:11,000 --> 00:22:14,433
And this is where they offer those old bones a new life.
496
00:22:17,667 --> 00:22:20,033
Done with the Lincoln logs for the time being,
497
00:22:20,033 --> 00:22:24,033
the boys start a new project -- a two-day miracle build.
498
00:22:24,033 --> 00:22:27,033
MARK: So, what we're doing is building what's called a dogtrot house,
499
00:22:27,033 --> 00:22:29,400
which is essentially two log pins
500
00:22:29,400 --> 00:22:31,633
and a breezeway in between.
501
00:22:31,633 --> 00:22:33,800
NARRATOR: The dogtrot home was a common design
502
00:22:33,800 --> 00:22:36,200
in the 19th-century American South.
503
00:22:36,200 --> 00:22:37,867
The breezeway provided air flow
504
00:22:37,867 --> 00:22:39,933
in the days before air-conditioning.
505
00:22:39,933 --> 00:22:42,567
MARK: This is actually a style of home that people lived in.
506
00:22:42,567 --> 00:22:44,033
So,they built one cabin,
507
00:22:44,033 --> 00:22:45,867
and then they'd build the other cabin right beside.
508
00:22:45,867 --> 00:22:47,433
It created more square footage.
509
00:22:49,300 --> 00:22:51,800
JOHNNY: I'm working on a refrigerator door.
510
00:22:51,800 --> 00:22:54,433
That would be a hillbilly whiteboard.
511
00:22:54,433 --> 00:22:57,633
I'll draw on anything that's a blank.
512
00:22:57,633 --> 00:23:00,333
NARRATOR: While the guys get the dogtrot planned out,
513
00:23:00,333 --> 00:23:02,167
Mark hightails it down to Virginia
514
00:23:02,167 --> 00:23:04,167
to meet with the Lincoln cabin's contractor.
515
00:23:04,167 --> 00:23:07,133
Hey. How's it going?
516
00:23:07,133 --> 00:23:09,200
This is always one of the most exciting parts of our job,
517
00:23:09,200 --> 00:23:13,333
trying to determine the best siting for the house --
518
00:23:13,333 --> 00:23:15,100
what direction's it gonna face,
519
00:23:15,100 --> 00:23:17,100
what's the approach gonna look like.
520
00:23:17,100 --> 00:23:18,333
We want to make this thing
521
00:23:18,333 --> 00:23:20,600
look like it's been sitting here for 150 years.
522
00:23:20,600 --> 00:23:21,600
This is the spot?
523
00:23:21,600 --> 00:23:23,167
I mean, is this where we're thinking
524
00:23:23,167 --> 00:23:25,033
about putting it, in this grassy field?
525
00:23:25,033 --> 00:23:28,167
How in the hell are we gonna get that tractor trailer in here?
526
00:23:28,167 --> 00:23:30,633
Well, I'm concerned about getting the crane in.
527
00:23:30,633 --> 00:23:32,333
Yeah, and the tractor trailer.
528
00:23:32,333 --> 00:23:34,667
Looks like, you know, we've got the spot figured out.
529
00:23:34,667 --> 00:23:36,333
We'll see you in about three or four weeks.
530
00:23:36,333 --> 00:23:37,700
Take it easy. Good luck. All right. Yep. See you.
531
00:23:37,700 --> 00:23:40,433
We've got a client that's coming tomorrow.
532
00:23:40,433 --> 00:23:42,067
We're running out of time.
533
00:23:48,733 --> 00:23:51,267
NARRATOR: With an eager client arriving shortly,
534
00:23:51,267 --> 00:23:53,533
the boys are anxious to begin construction
535
00:23:53,533 --> 00:23:55,467
on an Appalachian dogtrot.
536
00:23:55,467 --> 00:23:58,733
In order to fully describe it to his potential buyer,
537
00:23:58,733 --> 00:24:01,067
Mark shows him a first-hand example.
538
00:24:01,067 --> 00:24:02,433
This is a dogtrot that we built
539
00:24:02,433 --> 00:24:04,100
for another client about five years ago.
540
00:24:04,100 --> 00:24:05,367
MIKE: Well, it looks old.
541
00:24:05,367 --> 00:24:07,267
It looks like it's been here a long time.
542
00:24:07,267 --> 00:24:08,833
That is one of the things I liked
543
00:24:08,833 --> 00:24:11,700
about the way it looked in the pictures you sent. Yeah.
544
00:24:11,700 --> 00:24:13,733
And that's why I wanted to come see it.
545
00:24:13,733 --> 00:24:15,433
This is where you're gonna keep
546
00:24:15,433 --> 00:24:17,333
the four-wheelers, fishing poles.
547
00:24:17,333 --> 00:24:18,633
That's right. Okay.
548
00:24:18,633 --> 00:24:21,800
And because what matters there is that we make our openings
549
00:24:21,800 --> 00:24:23,367
large enough for you to pull in four-wheelers.
550
00:24:23,367 --> 00:24:24,467
That's right.
551
00:24:24,467 --> 00:24:27,267
I mean, we're building this thing in hopes
552
00:24:27,267 --> 00:24:28,833
that it's what you want.
553
00:24:28,833 --> 00:24:32,133
I want people to see it and go, "Wow!"
554
00:24:32,133 --> 00:24:34,067
I want it to look like it's been there forever, okay?
555
00:24:34,067 --> 00:24:36,400
All right. Sounds great.
556
00:24:37,933 --> 00:24:39,767
MARK: So, the challenges facing us today
557
00:24:39,767 --> 00:24:42,167
are the weather and then time.
558
00:24:42,167 --> 00:24:43,333
We're running out of time.
559
00:24:43,333 --> 00:24:44,500
We've got a client that's coming tomorrow,
560
00:24:44,500 --> 00:24:46,600
and it's imperative that when this client
561
00:24:46,600 --> 00:24:49,233
comes to the yard to see what he's buying,
562
00:24:49,233 --> 00:24:51,867
that it is as close as it can possibly be
563
00:24:51,867 --> 00:24:54,467
to the final product.
564
00:24:54,467 --> 00:24:57,133
SHERMAN: Setting up a temporary foundation here for us
565
00:24:57,133 --> 00:24:58,800
to set it up, to stack them,
566
00:24:58,800 --> 00:25:00,333
and then just to get it approved
567
00:25:00,333 --> 00:25:01,900
by the owner that's gonna buy it.
568
00:25:01,900 --> 00:25:06,400
We are at 52 and 5 of them little marks.
569
00:25:06,400 --> 00:25:09,233
That's close enough.
570
00:25:09,233 --> 00:25:11,133
You're gonna need to put a shim on that back side.
571
00:25:11,133 --> 00:25:12,900
MARK: We have to build two foundations,
572
00:25:12,900 --> 00:25:15,133
and each one of them have to be level to each other.
573
00:25:15,133 --> 00:25:17,967
If it's not flat, our dovetails won't work.
574
00:25:17,967 --> 00:25:22,533
We square everything up, and then we start notching logs.
575
00:25:22,533 --> 00:25:24,800
NARRATOR: For this build, the guys are using
576
00:25:24,800 --> 00:25:27,267
150-year-old pine logs they salvaged
577
00:25:27,267 --> 00:25:30,200
from five different barns in Virginia.
578
00:25:30,200 --> 00:25:33,333
MARK: We're gonna hand-cut all of these notches
579
00:25:33,333 --> 00:25:36,133
to fit watertight and to be interlocking.
580
00:25:36,133 --> 00:25:37,867
NARRATOR: This barn will be held together
581
00:25:37,867 --> 00:25:41,333
with traditional half-dovetail notches.
582
00:25:41,333 --> 00:25:45,033
MARK: We're going to hand-cut each of these notches
583
00:25:45,033 --> 00:25:49,567
in a pattern that you would have found in pre-Civil War Virginia.
584
00:25:49,567 --> 00:25:51,800
This is an old log, 150-year-old log,
585
00:25:51,800 --> 00:25:54,167
so basically if you make a mistake,
586
00:25:54,167 --> 00:25:56,567
then you've not got a second chance.
587
00:25:56,567 --> 00:25:59,467
MARK: Sherman can cut a dovetail with a hammer.
588
00:26:00,633 --> 00:26:02,500
He could cut a dovetail with a chisel.
589
00:26:02,500 --> 00:26:05,200
He could cut a dovetail with anything!
590
00:26:05,200 --> 00:26:09,133
I want the angle of this log to match that square.
591
00:26:09,133 --> 00:26:11,733
So he can line that end up with this end
592
00:26:11,733 --> 00:26:13,567
so it'll sit level on the log.
593
00:26:13,567 --> 00:26:15,367
Over the course of the last 16 years,
594
00:26:15,367 --> 00:26:17,667
we've figured out how to notch these cabins
595
00:26:17,667 --> 00:26:19,900
that we can keep the center lines of these logs level
596
00:26:19,900 --> 00:26:22,667
so that we could build a skyscraper with these logs
597
00:26:22,667 --> 00:26:24,267
and not be off more than an inch.
598
00:26:24,267 --> 00:26:26,200
I don't care if we're building the Empire Log Building.
599
00:26:26,200 --> 00:26:29,433
We could do it.
600
00:26:29,433 --> 00:26:31,933
We're going to try to stack this barn
601
00:26:31,933 --> 00:26:34,533
approximately 11 feet tall.
602
00:26:34,533 --> 00:26:36,567
This beam here that I'm touching with my foot
603
00:26:36,567 --> 00:26:38,400
resembles the subfloor of the new house.
604
00:26:38,400 --> 00:26:40,667
So it's kind of critical that you get these right.
605
00:26:40,667 --> 00:26:43,400
What the hell? That's a 14-foot log.
606
00:26:45,400 --> 00:26:46,533
Boy, I don't like that.
607
00:26:46,533 --> 00:26:48,533
There's a doorway going in here
608
00:26:48,533 --> 00:26:50,900
on the dogtrot side into each building.
609
00:26:50,900 --> 00:26:53,033
NARRATOR: Each layer of logs is called a course,
610
00:26:53,033 --> 00:26:55,833
and getting the first course level
611
00:26:55,833 --> 00:26:57,900
is crucial to the entire structure.
612
00:26:57,900 --> 00:26:59,000
Take it off.
613
00:27:04,667 --> 00:27:08,133
Now what's it look like?
614
00:27:08,133 --> 00:27:11,300
And then we're just building these two structures
615
00:27:11,300 --> 00:27:12,367
course by course, log by log,
616
00:27:12,367 --> 00:27:14,400
trying to keep it even as we go up,
617
00:27:14,400 --> 00:27:17,700
and hopefully we'll get to a good resting point today.
618
00:27:20,000 --> 00:27:22,033
The customer that's coming tomorrow
619
00:27:22,033 --> 00:27:24,133
has a tractor that is nine feet tall.
620
00:27:24,133 --> 00:27:27,600
We have to make this building at least 11 feet tall
621
00:27:27,600 --> 00:27:29,933
for him to be able to pull his tractor underneath of the shed.
622
00:27:29,933 --> 00:27:32,533
TIM: Some of this pine's a lot heavier than others.
623
00:27:32,533 --> 00:27:35,233
NARRATOR: Originally, these logs were hewn by hand...
624
00:27:35,233 --> 00:27:37,533
150 years ago, they didn't have chainsaws,
625
00:27:37,533 --> 00:27:38,800
so they was using axes.
626
00:27:38,800 --> 00:27:41,633
...and stacked without the help of a forklift.
627
00:27:41,633 --> 00:27:43,467
If we done it like the pioneers,
628
00:27:43,467 --> 00:27:45,933
it would be a team of horses and block and tackle.
629
00:27:45,933 --> 00:27:49,400
But somebody would have been watching for Indians, I imagine.
630
00:27:52,100 --> 00:27:54,133
MARK: Check it out.
631
00:27:55,500 --> 00:27:57,500
TIM: Pepperoni roll time!
632
00:27:57,500 --> 00:27:58,667
Thank you, ma'am. You're welcome.
633
00:27:58,667 --> 00:28:02,167
I'll have a couple pepperoni rolls, please.
634
00:28:02,167 --> 00:28:04,933
This is the state food of West Virginia right here.
635
00:28:04,933 --> 00:28:07,400
It'd beat out all of them -- pepperoni roll.
636
00:28:07,400 --> 00:28:09,867
Pepperoni roll, cream horn chaser. Do it! Do it!
637
00:28:09,867 --> 00:28:12,033
It's probably dangerous enough right here.
638
00:28:13,033 --> 00:28:14,900
Stay calm, have a pepperoni roll.
639
00:28:17,300 --> 00:28:19,500
NARRATOR: Fueled by pepperoni rolls,
640
00:28:19,500 --> 00:28:21,500
they can tackle the next log -- the big one.
641
00:28:25,200 --> 00:28:28,233
Um...This log will never work, Johnny.
642
00:28:28,233 --> 00:28:29,367
It's got that bow down in it.
643
00:28:29,367 --> 00:28:31,100
All right, all right.
644
00:28:32,800 --> 00:28:35,100
The course that goes above the doorframe
645
00:28:35,100 --> 00:28:37,800
ties the whole building together.
646
00:28:37,800 --> 00:28:41,133
Once that dropped down, now it's seated, tied together,
647
00:28:41,133 --> 00:28:43,667
now we can level our doorjambs up.
648
00:28:55,067 --> 00:28:57,733
What do you think? Nice and straight.
649
00:28:57,733 --> 00:29:01,500
MARK: Currently we've got about a 9'4" stack height,
650
00:29:01,500 --> 00:29:05,467
and if we put another course of logs on this
651
00:29:05,467 --> 00:29:07,500
and then tied it together with a top plate,
652
00:29:07,500 --> 00:29:09,900
I think we'll have barely enough room for clearance
653
00:29:09,900 --> 00:29:11,133
for this fellow's tractor.
654
00:29:11,133 --> 00:29:13,533
TIM: We're done. For today.
655
00:29:13,533 --> 00:29:17,900
We've stacked the cabins except for the top logs.
656
00:29:17,900 --> 00:29:19,500
Good day. Good day.
657
00:29:19,500 --> 00:29:21,367
Good thing I showed up. Thank you. Yeah.
658
00:29:23,767 --> 00:29:27,300
You have a large number of deteriorated logs.
659
00:29:27,300 --> 00:29:29,300
I can't believe it. Do you have leaks inside?
660
00:29:33,567 --> 00:29:37,200
NARRATOR: After 16 years restoring antique log cabins,
661
00:29:37,200 --> 00:29:40,600
Mark Bowe is an expert in old logs.
662
00:29:40,600 --> 00:29:42,900
Sometimes he's called on as a consultant.
663
00:29:42,900 --> 00:29:45,367
MARK: One of my favorite things about this job
664
00:29:45,367 --> 00:29:48,233
is I never know where I'm gonna end up at the end of the day.
665
00:29:48,233 --> 00:29:51,300
Today, I got a call from the local historical society.
666
00:29:51,300 --> 00:29:54,133
I'm gonna go take a look at the Barracks Museum,
667
00:29:54,133 --> 00:29:56,300
which is a log cabin that was built
668
00:29:56,300 --> 00:29:58,500
somewhere around the 1770s.
669
00:29:58,500 --> 00:30:00,200
I've been wanting to do that for a long time,
670
00:30:00,200 --> 00:30:02,100
so I'm pretty excited about that.
671
00:30:02,100 --> 00:30:03,700
Are you Beth? I'm Beth. Yes.
672
00:30:03,700 --> 00:30:04,767
Hey. You're Mark?
673
00:30:04,767 --> 00:30:06,433
I am. It's nice to meet you.
674
00:30:06,433 --> 00:30:07,533
Hey, nice to meet you.
675
00:30:07,533 --> 00:30:08,700
For years, I've been hoping
676
00:30:08,700 --> 00:30:10,100
to get a call about this building.
677
00:30:10,100 --> 00:30:11,467
Everybody knows this building.
678
00:30:11,467 --> 00:30:13,667
I mean, it's amazing, the size of this. Certainly.
679
00:30:13,667 --> 00:30:16,133
Most of the cabins I get are, like, 18x20.
680
00:30:16,133 --> 00:30:18,233
This thing is like 30 feet this way
681
00:30:18,233 --> 00:30:20,200
and, you know, 36 feet that way.
682
00:30:20,200 --> 00:30:21,900
This is huge for that era.
683
00:30:21,900 --> 00:30:23,500
I just can't believe it.
684
00:30:23,500 --> 00:30:26,467
NARRATOR: This barracks got its name in the War of 1812
685
00:30:26,467 --> 00:30:28,900
when American soldiers were stationed here.
686
00:30:28,900 --> 00:30:30,133
So, we really want to make sure
687
00:30:30,133 --> 00:30:31,233
that it's structurally sound
688
00:30:31,233 --> 00:30:32,433
and that it's safe for people.
689
00:30:32,433 --> 00:30:38,033
You have a large number of deteriorated logs --
690
00:30:38,033 --> 00:30:41,833
I mean, just logs that will need to be completely replaced.
691
00:30:41,833 --> 00:30:43,133
Do you have leaks inside?
692
00:30:43,133 --> 00:30:45,333
We do not have leaks inside, surprisingly.
693
00:30:45,333 --> 00:30:47,933
And it looks like there's been some repairs done over time.
694
00:30:47,933 --> 00:30:50,167
I just wish we had been here when they were done.
695
00:30:50,167 --> 00:30:52,367
So, it's really gonna need to have some work done
696
00:30:52,367 --> 00:30:55,167
to maintain its integrity for the next 200 years. Certainly.
697
00:30:55,167 --> 00:30:58,400
I'm gonna outline some of the things that I feel
698
00:30:58,400 --> 00:31:00,133
like you really need to address.
699
00:31:00,133 --> 00:31:02,200
That would be fantastic. We'd really appreciate it.
700
00:31:02,200 --> 00:31:04,000
All right.
701
00:31:04,833 --> 00:31:08,333
NARRATOR: Back on the boneyard, it's the day of the client's visit.
702
00:31:08,333 --> 00:31:09,867
Most everyone is working hard.
703
00:31:09,867 --> 00:31:11,500
Brian is thinking hard.
704
00:31:11,500 --> 00:31:14,100
Yeah, this would be as big as I'd want one.
705
00:31:14,100 --> 00:31:17,433
I don't want to walk very far from one thing to the other.
706
00:31:17,433 --> 00:31:20,633
I don't see any reason to have to go that far
707
00:31:20,633 --> 00:31:23,433
to go to the toilet and then sit back down at my table.
708
00:31:23,433 --> 00:31:26,767
I have no need for "extra space."
709
00:31:26,767 --> 00:31:28,167
If I want space,
710
00:31:28,167 --> 00:31:32,633
I'll go out the door into the rest of the world.
711
00:31:32,633 --> 00:31:35,567
I might be able to squeeze two or three dogs in here,
712
00:31:35,567 --> 00:31:38,500
but that'd probably be it.
713
00:31:38,500 --> 00:31:39,900
NARRATOR: The dogtrot barn is nearing
714
00:31:39,900 --> 00:31:42,667
its full height of 10'4".
715
00:31:42,667 --> 00:31:45,533
We got our log set, so we're gonna put the top log,
716
00:31:45,533 --> 00:31:47,700
which we call the drip log, on here,
717
00:31:47,700 --> 00:31:50,100
and we'll saw the top of it flat for our rafters.
718
00:31:50,100 --> 00:31:51,667
We have a few beams over there
719
00:31:51,667 --> 00:31:54,133
that I think we can saw flat to make it work.
720
00:31:54,133 --> 00:31:56,933
We're gonna choose one of the bigger logs that we got
721
00:31:56,933 --> 00:31:58,333
so we can gain some height
722
00:31:58,333 --> 00:31:59,667
just to get our building higher
723
00:31:59,667 --> 00:32:03,100
because of the shed roofs that go out here.
724
00:32:03,100 --> 00:32:05,300
We're gonna hand-notch the bottom to set on here,
725
00:32:05,300 --> 00:32:06,733
then we're gonna set it on the building.
726
00:32:11,200 --> 00:32:12,433
JOHNNY: Hold on!
727
00:32:12,433 --> 00:32:15,000
NARRATOR: Because this barn is so high,
728
00:32:15,000 --> 00:32:18,600
Johnny's forklift isn't tall enough to get the top log up.
729
00:32:18,600 --> 00:32:21,000
Time for some hillbilly engineering.
730
00:32:21,000 --> 00:32:23,733
We'll put something behind that to keep that from sliding.
731
00:32:23,733 --> 00:32:25,067
I got an idea.
732
00:32:27,700 --> 00:32:29,667
He's got something in mind.
733
00:32:30,900 --> 00:32:32,867
This log's just gonna rest against it, right?
734
00:32:32,867 --> 00:32:34,800
This log's gonna sit right here on the forks,
735
00:32:34,800 --> 00:32:36,367
so when I raise it up and tilt it,
736
00:32:36,367 --> 00:32:37,833
it don't slide all the way back.
737
00:32:37,833 --> 00:32:39,367
All right, I got this thing made up.
738
00:32:39,367 --> 00:32:41,100
I think it'll work.
739
00:32:47,500 --> 00:32:49,967
So far, so good. Real good.
740
00:32:50,733 --> 00:32:52,300
Hold on.
741
00:32:52,300 --> 00:32:53,833
It worked good.
742
00:32:53,833 --> 00:32:56,667
NARRATOR: The top of the barn has to be made flat and level
743
00:32:56,667 --> 00:32:58,433
so the roof can be even.
744
00:33:01,500 --> 00:33:02,933
SHERMAN: We're gonna set it on the building, level.
745
00:33:02,933 --> 00:33:05,067
Looks like it's straight from the factory.
746
00:33:05,067 --> 00:33:06,600
You can't cut one better than that.
747
00:33:06,600 --> 00:33:10,667
10'4". TIM: Good buddy.
748
00:33:10,667 --> 00:33:12,500
NARRATOR: Once they measure the correct height of the building,
749
00:33:12,500 --> 00:33:16,133
they mark it with nails on each end of the top log.
750
00:33:16,133 --> 00:33:20,200
They use the nails as markers for a chalk line.
751
00:33:21,967 --> 00:33:25,033
Then the log is milled flat along the chalk line
752
00:33:25,033 --> 00:33:28,800
on both the front and rear top logs.
753
00:33:28,800 --> 00:33:30,567
Looks good. It's nice and flat.
754
00:33:36,533 --> 00:33:38,467
How's it look, Sherman? Looks real good.
755
00:33:38,467 --> 00:33:39,767
BRIAN: It does from here.
756
00:33:39,767 --> 00:33:44,733
Hook us on the bottom of the seal -- of our seal.
757
00:33:44,733 --> 00:33:46,733
10'4".
758
00:33:46,733 --> 00:33:48,933
And ready for rafters.
759
00:33:48,933 --> 00:33:50,167
MARK: We'll finish this structure
760
00:33:50,167 --> 00:33:53,233
by building a rafter system here, on the site.
761
00:33:53,233 --> 00:33:55,133
We're using the poles that came inside of these barns
762
00:33:55,133 --> 00:33:57,033
to hold up the tobacco sticks,
763
00:33:57,033 --> 00:33:59,267
and we're gonna take those poles,
764
00:33:59,267 --> 00:34:01,967
saw the top of them flat on the sawmill,
765
00:34:01,967 --> 00:34:03,633
and then see if we can't build
766
00:34:03,633 --> 00:34:05,267
a set of rafters out of them.
767
00:34:05,267 --> 00:34:07,833
NARRATOR: Because they're not from a factory,
768
00:34:07,833 --> 00:34:09,700
each rafter pole is different.
769
00:34:09,700 --> 00:34:11,833
But the notches and the angled cuts
770
00:34:11,833 --> 00:34:13,100
have to be identical.
771
00:34:13,100 --> 00:34:15,567
MARK: All of the rafters have different shapes,
772
00:34:15,567 --> 00:34:17,667
different sizes, different thicknesses.
773
00:34:17,667 --> 00:34:19,933
All right, so let's make this jig, Johnny.
774
00:34:19,933 --> 00:34:22,967
NARRATOR: Sherman handcrafts a framed template called a jig
775
00:34:22,967 --> 00:34:25,033
in order to cut them all the same.
776
00:34:25,033 --> 00:34:27,733
Well, when we go to using our jigsaw, it gives us a guide --
777
00:34:27,733 --> 00:34:29,833
it's got guides on it, and that runs on these.
778
00:34:29,833 --> 00:34:33,667
MARK: We're trying to custom-cut rafters with a chainsaw.
779
00:34:33,667 --> 00:34:36,767
NARRATOR: The rafters attach to the top logs of the barn
780
00:34:36,767 --> 00:34:39,600
with an interior cut called a bird's-mouth notch.
781
00:34:39,600 --> 00:34:41,400
MARK: The bird's mouth is the part of the rafter
782
00:34:41,400 --> 00:34:45,867
that is going to get screwed into the top log.
783
00:34:45,867 --> 00:34:47,233
This is what we'll be seeing
784
00:34:47,233 --> 00:34:49,433
when we look inside the barn -- this color right here.
785
00:34:49,433 --> 00:34:53,233
NARRATOR: It'll take 16 rafters to cover one building.
786
00:34:58,800 --> 00:35:00,533
We're ready to set some rafters.
787
00:35:00,533 --> 00:35:01,700
Rock and roll.
788
00:35:01,700 --> 00:35:04,000
We've got the client coming here in a couple hours,
789
00:35:04,000 --> 00:35:05,933
and we're trying to get this thing done.
790
00:35:05,933 --> 00:35:08,167
I want him to see it with a few rafters on this.
791
00:35:08,167 --> 00:35:10,200
NARRATOR: It took a whole lot of experience
792
00:35:10,200 --> 00:35:14,167
and the timbers of five tobacco barns to build this dogtrot.
793
00:35:14,167 --> 00:35:16,067
It's an expensive purchase now,
794
00:35:16,067 --> 00:35:18,467
and that's why it has to be perfect.
795
00:35:18,467 --> 00:35:20,300
MARK: It's imperative that when this client
796
00:35:20,300 --> 00:35:22,900
comes to the yard to see what he's buying,
797
00:35:22,900 --> 00:35:25,433
that it is as close as it can possibly be
798
00:35:25,433 --> 00:35:26,767
to the final product.
799
00:35:31,000 --> 00:35:32,600
Hey, he's here, guys.
800
00:35:36,633 --> 00:35:38,233
NARRATOR: The guys are scrambling
801
00:35:38,233 --> 00:35:40,100
to get the rafters onto the dogtrot barn
802
00:35:40,100 --> 00:35:43,633
before their potential buyer arrives to make his decision.
803
00:35:43,633 --> 00:35:44,867
Dead on the money.
804
00:35:51,133 --> 00:35:53,267
These are going to have to be lifted by hand up there.
805
00:35:53,267 --> 00:35:55,300
These things weigh about 100 pounds apiece.
806
00:35:55,300 --> 00:35:56,600
Let's bring them inside.
807
00:35:56,600 --> 00:35:57,733
TIM: Let's just do the first set.
808
00:35:57,733 --> 00:35:58,800
One at a time.
809
00:35:58,800 --> 00:36:03,200
Yeah. This is gonna be fun.
810
00:36:04,733 --> 00:36:07,400
NARRATOR: Working from a ladder 11 feet in the air,
811
00:36:07,400 --> 00:36:11,400
Sherman hauls each 100-pound rafter into place...
812
00:36:11,400 --> 00:36:12,700
on his own.
813
00:36:12,700 --> 00:36:14,933
Oh, my God!
814
00:36:14,933 --> 00:36:17,367
He's a muscle man. He's a muscle man.
815
00:36:17,367 --> 00:36:19,367
MARK: Sherman is, pound for pound,
816
00:36:19,367 --> 00:36:21,733
the hardest-working man I've ever seen.
817
00:36:21,733 --> 00:36:25,500
They look pretty good, actually.
818
00:36:31,000 --> 00:36:33,100
NARRATOR: But not everyone finds these rafters
819
00:36:33,100 --> 00:36:34,700
such a piece of cake.
820
00:36:34,700 --> 00:36:37,567
Phew! Man. Oh, boy.
821
00:36:39,033 --> 00:36:40,933
Oh.
822
00:36:40,933 --> 00:36:42,600
Oh, God.
823
00:36:46,700 --> 00:36:48,067
JOHNNY: 10 years ago,
824
00:36:48,067 --> 00:36:51,333
Sherman would have done all this by himself.
825
00:36:51,333 --> 00:36:55,033
MARK: There he is. Hey, he's here, guys.
826
00:36:55,033 --> 00:36:57,400
NARRATOR: As the last rafters go on,
827
00:36:57,400 --> 00:36:59,800
the client shows up on the boneyard.
828
00:37:01,333 --> 00:37:02,767
Hey, Michael. Hey.
829
00:37:02,767 --> 00:37:04,600
NARRATOR: Mark's client, Mike,
830
00:37:04,600 --> 00:37:07,600
is here to take a final look at the dogtrot barn.
831
00:37:07,600 --> 00:37:10,800
If he doesn't buy it, Mark has gambled and lost.
832
00:37:10,800 --> 00:37:12,467
I'm Tim. Nice to meet you.
833
00:37:12,467 --> 00:37:14,100
Tim and Michael. And this here's Johnny.
834
00:37:14,100 --> 00:37:15,167
Johnny. Michael Sawyer.
835
00:37:15,167 --> 00:37:16,633
Great to meet you.
836
00:37:16,633 --> 00:37:17,933
This is kind of what we got built for you.
837
00:37:17,933 --> 00:37:19,700
So, what do you think? It looks great.
838
00:37:19,700 --> 00:37:21,233
Yeah, it's just how I figured it --
839
00:37:21,233 --> 00:37:24,000
being a little bit higher, you know, a few more courses up.
840
00:37:24,000 --> 00:37:27,500
The actual height of this barn comes down to this plate here.
841
00:37:27,500 --> 00:37:29,133
So, the actual height of this barn
842
00:37:29,133 --> 00:37:30,467
will start right here, at this course.
843
00:37:30,467 --> 00:37:31,633
Right. Gotcha.
844
00:37:31,633 --> 00:37:34,100
So that'll be the first course. Yeah.
845
00:37:34,100 --> 00:37:36,000
And that still gives you 9'3"
846
00:37:36,000 --> 00:37:39,067
to just underneath of these rafters.
847
00:37:39,067 --> 00:37:40,533
That'll give us what we need.
848
00:37:40,533 --> 00:37:43,000
Yeah, do you like the color? Yes, I do.
849
00:37:43,000 --> 00:37:44,767
I think it's actually more uniform than the other one.
850
00:37:44,767 --> 00:37:45,867
That seems like it's
851
00:37:45,867 --> 00:37:47,333
kind of the luck of the draw, I guess.
852
00:37:47,333 --> 00:37:48,733
Yeah, it is the luck of the draw.
853
00:37:48,733 --> 00:37:49,733
I mean, you know.
854
00:37:49,733 --> 00:37:51,000
i want you to meet the guy
855
00:37:51,000 --> 00:37:53,433
that was the workhorse behind this. All right.
856
00:37:53,433 --> 00:37:55,000
This is Sherman.
857
00:37:55,000 --> 00:37:56,833
Sherman. Michael Sawyer. Great to meet you.
858
00:37:56,833 --> 00:37:57,933
Glad to meet you, sir.
859
00:37:57,933 --> 00:37:59,833
And any of these guys, I want to say this --
860
00:37:59,833 --> 00:38:01,000
they're my best friends.
861
00:38:01,000 --> 00:38:02,100
Well, I bet they are.
862
00:38:02,100 --> 00:38:03,767
You guys spend a lot of time together.
863
00:38:03,767 --> 00:38:05,767
We do spend a lot of time together. Yeah.
864
00:38:11,467 --> 00:38:14,333
NARRATOR: That's it. Sold.
865
00:38:14,333 --> 00:38:16,967
I'll give you a call, and we'll talk
866
00:38:16,967 --> 00:38:19,167
about when we'll get this project going.
867
00:38:19,167 --> 00:38:20,900
Okay, you know, we're pretty excited to go,
868
00:38:20,900 --> 00:38:22,767
but I'm about to give you a contract right now.
869
00:38:24,767 --> 00:38:26,733
That's it. That's my contract.
870
00:38:26,733 --> 00:38:28,367
Sounds good. All right.
871
00:38:28,367 --> 00:38:29,500
Let's go. All right.
872
00:38:29,500 --> 00:38:32,800
That's the hillbilly contract.
873
00:38:32,800 --> 00:38:35,200
NARRATOR: Once the dogtrot barn is sold,
874
00:38:35,200 --> 00:38:37,800
Mark can finally check on the Lincoln cabin.
875
00:38:37,800 --> 00:38:38,933
Hey, welcome back.
876
00:38:38,933 --> 00:38:41,267
It's been a few weeks.
877
00:38:41,267 --> 00:38:43,733
MARK: You guys are making some progress here.
878
00:38:43,733 --> 00:38:44,900
Well, it looks really good.
879
00:38:44,900 --> 00:38:46,800
And I just can't believe
880
00:38:46,800 --> 00:38:50,200
that I'm looking at these logs
881
00:38:50,200 --> 00:38:52,733
that came from Indiana, here in Virginia,
882
00:38:52,733 --> 00:38:54,933
and the historical significance behind them.
883
00:38:54,933 --> 00:38:56,767
I mean, they were built by Josiah Lincoln,
884
00:38:56,767 --> 00:38:59,433
so you guys are knocking it out for framing.
885
00:38:59,433 --> 00:39:01,367
I can't believe how much you're getting done.
886
00:39:01,367 --> 00:39:03,700
I think the room sizes are great.
887
00:39:03,700 --> 00:39:06,100
Yeah, this thing didn't have an upstairs when Lincoln built it.
888
00:39:06,100 --> 00:39:08,800
This is the perfect setting for an old log cabin.
889
00:39:08,800 --> 00:39:10,300
It really is.
890
00:39:10,300 --> 00:39:13,100
NARRATOR: Josiah Lincoln's old barn has begun a transformation
891
00:39:13,100 --> 00:39:16,933
into one of the most beautiful homes on the Blue Ridge,
892
00:39:16,933 --> 00:39:19,933
one that will stand for at least another 200 years.
893
00:39:19,933 --> 00:39:22,933
There's historical significance. It's awesome.
894
00:39:22,933 --> 00:39:24,200
Well, thanks.
895
00:39:24,200 --> 00:39:25,933
I'll be back in a couple of weeks with some material.
896
00:39:25,933 --> 00:39:27,000
Glad to be a part of it.
897
00:39:27,000 --> 00:39:28,967
MARK: Everybody's part of the family,
898
00:39:28,967 --> 00:39:30,500
whether you're driving the truck,
899
00:39:30,500 --> 00:39:32,100
whether you're selling us the logs,
900
00:39:32,100 --> 00:39:33,667
or whether you're buying the logs.
901
00:39:33,667 --> 00:39:36,733
I mean, we've got to have a connection with everybody,
902
00:39:36,733 --> 00:39:39,400
or it's just not worth doing.
903
00:39:39,400 --> 00:39:41,300
You know, we're proud to call ourselves hillbillies.
904
00:39:41,300 --> 00:39:42,800
In our world, "hillbilly"
905
00:39:42,800 --> 00:39:45,867
stands for honesty, integrity, hard work.
906
00:39:47,267 --> 00:39:49,300
It stands for a handshake.
907
00:39:49,300 --> 00:39:51,900
A handshake is everything to me.
908
00:39:51,900 --> 00:39:53,867
I'd rather have a handshake than a contract.
909
00:39:53,867 --> 00:39:55,967
I wish the world was full of hillbillies. Yeah. Yeah.
910
00:39:55,967 --> 00:39:58,133
We'd shake hands and do deals, and that'd be the end of it.
911
00:39:58,133 --> 00:39:59,767
That would be the end of it, wouldn't it?
911
00:40:00,305 --> 00:41:00,272
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